Basic Info.
Model NO.
Type "DT" or Type "DPL"
After-sales Service
at Any Time
Application
Steel Structure Walkway, Drain Cover
Manufacturing Method
Hand Made
Minimum Order Qty (MOQ)
10 Pieces
Another Name
Metal Grating, Steel Grid, Steel Grille
Material Types (Materials)
Mild Steel, Galvanized Steel, Stainless Steel
Fields
Walkways, Platforms, Safety Fencing and Barriers
Bearing Bar Height
3/4’’, 1’’, 1-1/4
Bearing Bar Depth
100mm, 90mm, 80mm, 75mm, 70mm, 65mm, 60mm, 55mm
Bearing Bar Thickness
1/8’’, 3/16’’, 1/4
Load Bar Thickness
10mm, 8mm, 6mm, 5mm, 3mm and Customized
Bearing Bar Type
Non-Serrated, Plain, Flat or Smooth Top Surface
Bearing Bar Spacing
15mm, 20mm, 30mm, 40mm, 50mm, 60mm and Customized
Bearing Bar Centers
15mm, 20mm, 30mm, 40mm, 50mm, 60mm and Customized
Trademark
TECH-SHINE GRATING
Transport Package
Strongly Packed Using Steel Tubes and Steel Belts
Specification
Customized Specifications and OEM is Available
Origin
Anping County, Hebei Province, China
Product Description
Company Profile
Company Overview
Anping Tech-Shine Steel Grating Technology Co., Ltd., also known as Tech-Shine Grating (TSG), has been focusing on design, development, manufacturing and fabrication of steel gratings and related installation accessories since its manufacturing facilities commenced operation in Anping Hi-Tech Industrial Development Zone, Anping County, Hebei Province in China at the beginning of the 21st century.
During the past two decades, our technical know-how in the steel grating industry qualifies as an invaluable wealth that helps us turn out high quality press welded steel gratings in hot-dip galvanized finish, manually welded steel gratings in hot-dip galvanized finish, steel grating stair treads of various types in hot-dip galvanized finish, press locked steel gratings, swage locked steel gratings, stainless steel gratings, trench gratings, steel grating clamps (clips or fasteners) of various types in hot-dip galvanized finish or in stainless steel, nonslip nosing plates of various types and many more.
At Tech-Shine Grating (TSG), our state-of-the-art full-automatic pressure welding production lines get smart manufacturing technology into use, which plays a vital role in the mass production of press welded steel gratings to international standards. These international standards include ANSI/NAAMM(MBG531-88) established by USA, BS4592-1987 established by UK, as well as GB704-88, YB/T4001.1-2007 and CB/T608-1998 established by PRC.
Meanwhile Tech-Shine Grating (TSG) always prides itself on its valuable skilled welders, and they are well versed in the end/edge banding and related manual welding operations.
With respect to irregularly shaped steel gratings, our designers and engineers are competent to provide our customized services for our customers, and please rest assured that we can work out our best one-stop steel grating solutions to your 100% satisfaction.
In terms of grating applications, our steel grating products include without limitation stair treads, steel grating for trench covers (trench grating), platform steel grating, walkway steel grating, sidewalk steel grating, steel grating fence panels and louver steel gratings.
Last but not least, our shop fabrication services, including sawing, flame and plasm arc cutting, manual welding, punching, banding and finishing, enable us to manufacture turnkey products at competitive prices.
Our ambitious goal is to take the lead in the steel grating industry in China even in the world, eventually setting us apart from our rivals in many respects such as product quality and one-stop steel grating solutions.
Today our top-quality steel grating products have gained wide popularity among our customers around the world. These customers come from New Zealand, North America, South America, Europe, Middle East, Asia and Africa, etc.
Product Description
Dovetail Pressure Locked Steel Bar Grating
Our dovetail pressure locked steel bar grating (Type "DPL" or Type "DT") is the most commonly used type of grating in many European countries today.
Our dovetail pressure locked steel grating is a mesh grid structure, in which a series of parallel notched bearing bars are bonded with perpendicular notched cross bars at specified intervals through a high-pressure manufacturing process, including the hammering and welding operations, thus permanently locking notched cross bars into notched bearing bars. In this mesh grid structure, both bearing bars and cross bars are flat bars, and each bearing bar is notched with multiple dovetail slots, so is each cross bar. However, all cross bars are always in a smaller height than bearing bars. Both notched bearing bars and notched cross bars have close tolerance.
In terms of premium carbon steel such as Q235, the welding operation involved in the production process is the CO2 gas-shielded welding process.
In terms of stainless steel such as AISI 304, the welding operation involved in the production process is the laser welding process.
Our press-locked steel grating provides a bi-directional flush surface featuring a clean, aesthetically pleasing look and a firm, rigid connection. In order to increase traction in wet, slippery, or hazardous environments, bearing and/or cross bars can be notched on the upper side.
Our dovetail pressure locked steel grating is manufactured from premium carbon steel and stainless steel.
Product Parameters
Product Parameters of Dovetail Pressure Locked Steel Bar Grating
Technical parameters of our dovetail press-locked steel bar gratings are shown in the table below:Material Types | Premium carbon steel, and stainless steel |
Finish | In hot dip galvanized finish or spray coated finish |
Bearing Bar Type | Plain top type or serrated type |
Bearing Bar Depth (mm) | 20, 25, 30, 32, 35, 40, 45, 50, 55, 60, 70, 80, 90, 100, 110, 120, 130, 140, 150, 160 and 170 |
Bearing Bar Thickness (mm) | 2.0, 2.5, 3.0, 3.5, 4.0, 4.5 and 5.0 |
Standard Sizes of Bearing Bars | 2mm thick | 20/2, 25/2, 30/2, 35/2, 40/2, 45/2 and 50/2 |
3mm thick | 20/3, 25/3, 30/3, 35/3, 40/3, 45/3, 50/3, 60/3, 70/3, 80/3, 90/3 and 100/3 |
4mm thick | 25/4, 30/4, 35/4, 40/4, 45/4, 50/4, 60/4, 70/4, 80/4, 90/4 and 100/4 |
5mm thick | 25/5, 30/5, 35/5, 40/5, 45/5, 50/5, 60/5, 70/5, 80/5, 90/5, 100/5, 110/5, 120/5, 130/5, 140/5, 150/5, 160/5 and 170/5 |
Mesh Size (mm) | 20*20, 25*25, 30*30, 35*35, 40*40 and 50*50 |
Important Notes:
- In addition to Standard Sizes of Bearing Bars, custom sizes are also available from Tech-Shine.
- Our Mesh Size herein refers to the size of clear openings. If you need holes pitch, please specify.
- In addition to square openings, rectangular openings are also available from Tech-Shine Grating.
Production Steps
Production Steps
Now we hereby brief you all on how many production steps should be strictly followed to manufacture our hot dip galvanized machine press welded steel gratings.
Step 1: Materials Preparation
Ready bearing bars and cross bars properly for Step 2.
Step 2: Bearing Bars Placement
Place bearing bars into a work-holding device that is suitable for holding bearing bars in place.
Step 3: Pressure Welding
This step involves cold pressing of cross bars into bearing bars at high pressure and resistance welding of the bar materials under great pressure at high temperature. In this step, a moving fixture is responsible to safely carry cross bars into place, where a manipulator will grip cross bars firmly and immediately once they are in the right position, and then the press welding operation follows instantly.
Step 4: Flush Trimming for Edges
Flush trimming is designed to remove the excessive portion of cross bars that extends beyond the edges of the grating panel.
Step 5: Cutting to Size and Shape
Cut to size and shape in strict accordance with the desirable dimensions and shapes provided for by the working drawings of the buyer.
Step 6: Banding for Open Ends
Banding is a welding process that closes open ends of bearing bars, and the line of cutouts if any, of the grating panel. As a rule, banding bars are the same as bearing bars in thickness and height, however if banding bars serve as the load carrying bars or other special purposes, and the buyer's working drawings prescribe otherwise, then the buyer's working drawings shall prevail.
Step 7: Hot Dip Galvanizing
Once the banding process is complete, the grating panels should be finished by using the hot dip galvanizing process.
The zinc coating thickness is usually 65 μm or above, which is enough to resist corrosion for 15-30 years in harsh conditions.
Packaging & Shipping
Installation Instructions
Installation Instructions
According to our Chinese national standard, all steel gratings shall be anchored to their supports by positive means.
At Tech-Shine Grating (TSG), we have two positive means for grating installation purposes, one means is field weld, and the other means is the use of grating clamps of all types to install our gratings securely.
When superior and permanent installation is expected, field weld is strongly recommended.
When grating panels are designed to be removable or field weld is impractical on the job site, our grating clamps of all types will come in handy immediately.
At the moment, our grating clamps include the following types:
Type A
Type B
Type C
Type M
Type W
If the above-mentioned types are not so close to your heart, do not worry, just feel free to reach out to us by email or phone, and let us know all of your concerns and considerations, our sheet-metal stamping experts will design the best solutions to your desirable grating clamps.
If you want to have a compete knowledge of our grating installation details, please contact us immediately and ask for our technical document entitled "Fabrication & Installation Technology for TSG Steel Grating Panels".
Our Advantages
Our Advantages
Our competitive advantages in the world market mainly come from two aspects: one aspect is our product advantages, and the other aspect is our company strengths.
1. Product Advantages
For the past decades, our steel bar grating products have been the dominant choice for open metal flooring. Features that make them the preferred products include:
(1) Appropriate Materials
Mild carbon steel and stainless steel provide safe, durable, and functional products for nearly all environments.
(2) High Percentage of Open Area
The open area usually ranges from 50 to 80 percent, which allows for the unhindered passage of light, air, and liquids, thus reducing costs for lighting, ventilation, and fire suppression.
(3) High Strength-to-Weight Ratio
Our steel grating products are designed for maximum efficiency, and they are capable of supporting loads ranging from light pedestrian traffic to the heaviest vehicle and aircraft loads.
(4) Product Flexibility
Due to our powerful fabrication capabilities, our steel grating products can be easily processed to suit the exact configuration of your application.
(5) Economy
Our steel grating products are commonly shop fabricated and finished to meet the specific intricacies of each project. Once delivered to the construction site and fastened in place the floor is immediately ready for service.
(6) Maintenance-Free
The high percentage of open area allows for excellent drainage and the free passing of de-
bris, thus creating a virtually maintenance-free floor.
2. Company Strengths
The fact that our steel grating products have kept far ahead in the industry for the past decades also benefits from our company strengths.
(1) Technology Leadership
To implement the technology leadership strategy, our company has been well equipped with three state-of-the-art full-automatic pressure welding production lines and many other fabrication facilities of first-rate quality, which play a pivotal role in the manufacture of steel grating products complying with international standards.
Tech-Shine Grating always prides itself on its highly skilled welders, and they are well versed in the end/edge banding and related manual welding operations.
Tech-Shine Grating offers complete engineering services from concept to production. Available services include design consultation, CAD drafting and custom design services.
(2) Cost Leadership
To implement the cost leadership strategy, our company has taken three major steps to effectively reduce our costs so that we can be in a position to sell our steel grating products at a price that is lower and more competitive than other comparable products.
These three major steps include:
a. Significantly reduce unnecessary administrative spending by lawfully laying off administrative staff members.
b. Put state-of-the-art production machines and fabrication facilities into operation to substantially improve productivity.
c. Mange to enlarge our sales volume so that we can reach the lowest profit margins per unit.
(3) A Full Range of Product Lines
Our full range of product lines include:
a. Press welded steel bar grating
It includes Standard Duty steel bar grating and Heavy Duty steel bar grating, and they can be used as platform steel grating, platform flooring, industrial flooring, mezzanine floors, machine platforms, maintenance platforms, walkway steel grating, catwalk steel grating, safety covers, drain covers, trench covers in municipal engineering, vault covers, railing infill panels, wheelchair ramps, running boards, catalyst support grids, steel grating fence, ventilation grates, air vent grates, machine guards, solar screens, fire escapes, and residential decks and bridge decking, and they can also be used in pedestrian and light traffic, and high load carrying capacity applications
b. Steel bar grating clamp sets
Our grating clamp set mainly includes Type A, Type B, Type C, Type M, Type W and Type Z.
The following pictures show you how to install these clamp sets securely on the job site.
If you need any other type of grating clamp set, please feel free to send us your design drawings, our engineers will work out a solution to your 100% satisfaction.
c. Steel bar grating stair treads
Based on the different installation methods and nosing types, there are 12 types of steel bar grating stair treads at Tech-Shine.
Our nosing types feature their superior nonslip (anti-slip) performance, including checkered plate nosing, striped plate nosing, perforated raised buttons plate nosing, highly visible yellow abrasive nosing, and handi-treads nonslip stair nosing.
Please see the following pictures for your information.
d. Press-locked steel bar grating
The press-locked steel bar grating, also known as pressure locked steel bar grating, is the most commonly used type of grating in many European countries today.
Our press-locked steel bar grating is a mesh grid structure, in which a series of parallel notched bearing bars are bonded with perpendicular cross bars at specified intervals through a high-pressure manufacturing process, thus permanently locking crossbars into notched bearing bars. In this mesh grid structure, both notched bearing bars and cross bars are flat bars, and they are close-tolerance ones. As a rule, both notched bearing bars and cross bars are of the same height and notched with multiple slots. However, upon request cross bars can come without slots and in a smaller height than notched bearing bars.
Our press-locked steel grating provides a bi-directional flush surface featuring a clean, aesthetically pleasing look and a firm, rigid connection.
Our press-locked steel grating is manufactured from aluminum, carbon steel, and stainless steel, and optional serrated surfaces provide increased traction for wet, slippery, or hazardous environments.
e. Swage-locked steel bar grating
Our swage-locked steel bar grating has become the preferred choice for a diversity of applications, including industrial, architectural and construction, and municipal engineering applications, due to its high strength-to-weight ratio, minimum deflection and maximum safety.
Our swage-locked steel bar grating is manufactured by a swaging (or pinching) and forming (or further welding) process. In this process, the cross bars are inserted into pre-punched holes (usually diamond-shaped holes) in the bearing bars, thus forming a positive mechanical connection permanently.
f. Stainless steel bar grating
Our stainless steel bar grating is manufactured in stainless steel 304, 304L, 316 and 316L. And it can be made by using either the press welding process, the press locking process or the swaging process.
Our stainless steel bar gratings are most often used in highly corrosive environments and long-lasting architectural applications.
Finishing options are diverse, mainly including mill finish, commercial clean and electro-polished finish.
After Sales Service
After Sales Service
We hereby make a firm commitment to providing quality after-sales service once you have bought our steel grating products.
Dear Respected Customers,
Thank you for choosing our steel grating products! We understand that product quality and after-sales service play a pivotal role in the implementation of your project. Therefore, we are committed to providing comprehensive after-sales support to ensure that you have no worries during the project's implementation.
Below are our after-sales service commitments:
I. Quality Assurance
1. Strict Quality Inspection: Our steel grating products undergo multiple rigorous quality inspection processes before shipping away from our factory to ensure that every batch of steel grating products meets industry and international standards. We promise that the products we deliver are all qualified. In case any product is found to be unusable due to quality issues, there will be two feasible remedies to this problem: (a) We accept any returns and supply replacements at no charge to the customer; or (b) We compensate the customer for its financial losses arising from said quality issues, provided that financial losses are valued reasonably.
2. Material Guarantee: The raw materials we use are sourced from reputable suppliers to ensure their chemical composition and mechanical properties are compliant with the Chinese national standards. If any quality issues arise due to raw material problems, we will take full responsibility and promptly replace defective products with qualified products.
II. Technical Support and Consultation
1. Professional Customer Service Team: We have a professional customer service team that provides 24/7 online support. Whether it is about product installation, usage methods, or technical inquiries, you can contact us at any time via phone, email, or online chat tools. Our customer service representatives will promptly respond to address your needs and concerns.
2. Technical Guidance: For complex installation or usage issues, we can also offer remote video guidance services to ensure that you can use our steel grating products correctly and achieve their optimal performance.
III. Customer Feedback and Continuous Improvement
1. Customer Feedback Channels: We highly value your feedback. You can submit your valuable opinions and suggestions through our email or online chat tool "WeChat" channels. We will regularly review customer feedback to continuously optimize our products and services.
2. Continuous Improvement: We are always committed to improving product quality and customer service levels. Every piece of feedback from your good company is fresh momentum for us to go ahead. We will continuously improve product performance and refine our after-sales service system based on your needs and market changes, providing you with higher-quality products and service experiences.
We understand that good after-sales service is the key to winning customer trust. By choosing our steel grating products, you are not only getting high-quality materials but also a reliable guarantee. We look forward to building a long-term friendly business relationship with your good company and jointly contributing to the success of your projects!
• Customer Service Online WeChat No.: 0086 137 3137 4419
Thank you once again for your trust and support!
FAQs
Q1: Can I get a small sample from your factory so that our people can examine its quality before we arrive at a decision to buy from your factory?
A1: Yes, you can. In order for every customer from all over the world to come to know our quality steel grating products, our management have decided to fabricate a small sample at no charge to the customer, but the customer shall send for the ready-made sample from our factory, or the customer may pay the express fee to us before we deliver the sample.
Q2: How about your payment terms?
A2: It depends!
In case of a small value purchase order, the value of which is not higher than USD5000.00, 100% advance payment is mandatory.
If the value of a purchase order is greater than USD5000.00, 50% deposit shall be mandatory before our production, and 50% balance shall be paid to us before our shipment after the goods are ready for delivery.
Please note that all payments shall be made by wire transfer using the SWIFT system.
Q3: How could I know whether my order is being executed or not?
A3: Don't worry about it. Our production manager will closely follow up on the production progress, and we will give you relevant pictures and/or videos from time to time so that you can have real-time knowledge of how your order is being executed.
Q4: Is Tech-Shine Grating an OEM company?
A4: Yes, we can provide you with our quality OEM services under strict confidential agreement, and in this way your design efforts can be protected permanently.
Application Scenarios of Steel Bar Gratings
Address:
98 Jingyi Road, Hi-Tech Industrial Development Zone, Anping County, Hengshui, Hebei, China
Business Type:
Trading Company
Business Range:
Construction & Decoration
Management System Certification:
ISO 9001
Company Introduction:
Anping Tech-Shine Steel Grating Technology Co., Ltd., also known as Tech-Shine Grating (TSG), has been focusing on design, development, manufacturing and fabrication of steel gratings and related installation accessories since its manufacturing facilities commenced operation in Anping Hi-Tech Industrial Development Zone, Anping County, Hebei Province in China at the beginning of the 21st century.
During the past two decades, our technical know-how in the steel grating industry qualifies as an invaluable wealth that helps us turn out high quality press welded steel gratings in hot-DIP galvanized finish, manually welded steel gratings in hot-DIP galvanized finish, steel grating stair treads of various types in hot-DIP galvanized finish, press locked steel gratings, swage locked steel gratings, stainless steel gratings, trench gratings, steel grating clamps (clips or fasteners) of various types in hot-DIP galvanized finish or in stainless steel, nonslip nosing plates of various types and many more.
At Tech-Shine Grating (TSG), our state-of-the-art full-automatic pressure welding production lines get smart manufacturing technology into use, which plays a vital role in the mass production of press welded steel gratings to international standards. These international standards include ANSI/NAAMM(MBG531-88) established by USA, BS4592-1987 established by UK, as well as GB704-88, YB/T4001.1-2007 and CB/T608-1998 established by PRC.
Meanwhile Tech-Shine Grating (TSG) always prides itself on its valuable skilled welders, and they are well versed in the end/edge banding and related manual welding operations.
With respect to irregularly shaped steel gratings, our designers and engineers are competent to provide our customized services for our customers, and please rest assured that we can work out our best one-stop steel grating solutions to your 100% satisfaction.
In terms of grating applications, our steel grating products include without limitation stair treads, steel grating for trench covers (trench grating), platform steel grating, walkway steel grating, sidewalk steel grating, steel grating fence panels and louver steel gratings.
Last but not least, our shop fabrication services, including sawing, flame and plasm arc cutting, manual welding, punching, banding and finishing, enable us to manufacture turnkey products at competitive prices.
Our ambitious goal is to take the lead in the steel grating industry in China even in the world, eventually setting us apart from our rivals in many respects such as product quality and one-stop steel grating solutions.
Today our top-quality steel grating products have gained wide popularity among our customers around the world. These customers come from New Zealand, North America, South America, Europe, Middle East, Asia and Africa, etc.